Extreme power downhole drive for RSS assist

General Description
Positive displacement motor (downhole drilling motor) is designed for driving the bit downhole adding more RPM and torque to be able to cut formations more efficiently and faster.

Motors can also be used for workover and well cleaning operations, as well as coil tubing and through tubing applications.

SDT company is capable to manufacture all the motor sizes, however our initial focus is to design and develop most robust and efficient slim size motors ranging from 2 7/8” to 5” size including RSS assist applications.

Features & Benefits
Most robust, reliable and time proven design
High-quality materials for the manufacture of all parts and components
Reinforced axial multi-row bearings
Heavy duty drive shaft of in-house design
Proprietary in-house developed rubber compounds from leading manufacturers with highest properties
Use of high quality adhesives
Most cost effective motors available on the market
Specifications
Imperial Data Figures SDM300.4
544
SDM300M.
4544
SDM300M.
4567
SDM415.5
631
SDM415.6
732
SDM415.7
825
SDM415.9
1025
Casing size (in) 3 3 3 4 ⅛ 4 3/16 4 3/16 4 3/16
Housing OD (D) (in) 2,99 2,99 2,99 4,17 4,17 4,17 4,17
Total length (A) (ft) 15,19 17,5 21,6 12,3 13,9 13,9 13,9
Bend sub range (deg)
Weight (lb) 238 249 297 397 485 485 485
Type of spindle section mud lubricated mud lubricated mud lubricated mud lubricated mud lubricated mud lubricated mud lubricated
Drill bits sizes (in) 3.26 – 3.87 3.26 – 3.87 3.26 – 3.87 4.74 – 5.94 4.74 – 5.94 4.74 – 5.94 4.75 – 5.94
Connecting threads: – Bit box 2 ⅜ Reg 2 ⅜ Reg 2 ⅜ Reg 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg
Connecting threads: – Top sub 2 ⅜ Reg 2 ⅜ Reg 2 ⅜ Reg 3 ½ Reg 3 ½ Reg 3 ½ Reg 3 ½ Reg
Max WOB (lbs) 5 511 5 511 5 511 13 227 13 227 13 227 13 227
Stator length (B) (ft) 6,56 6,56 9,84 4,92 6,56 6,56 6,56
Lobes 4/5 4/5 4/5 5/6 6/7 7/8 9/10
Flow rate (gpm) 47.5 – 79.2 47.5 – 79.2 47.5 – 79.2 95.1 –
158.5
95.1 –
190.2
95.1 –
190.2
63.4 –
190.2
Speed ratio (rev/gal) 5 5 5 2 1,5 1 0,73
No-load RPM 240 – 396 240 – 396 240 – 396 192 – 312 144 – 282 96 – 192 48 – 138
Differential pressure (No load) (psi) 247 – 363 247 – 363 290 – 435 145 – 290 290 – 435 218 – 435 145 – 435
Full load RPM 180 – 300 180 – 300 180 – 300 156 – 228 114 – 210 72 – 144 30 – 90
Max torque at max power mode (ft-lbs) 590 590 738 1033 1623 1844 1918
Maximum allowable differential pressure drop (psi) 725 725 798 290 508 435 290
Power at max. power mode (hp) 33,5 33,5 40,2 44,2 64,4 49,6 33,5
Imperial Data Figures SDM375.5 650 SDM375.6 728 SDM375.7 850 SDM415.7 837 SDM475.7 840 SDM500
Casing size (in) 3 ¾ 3 ¾ 3 ¾ 4 3/16 4 ¾ 5
Housing OD (D) (in) 3,74 3,74 3,74 4,17 4,72 5
Total length (A) (ft) 17,71 17,71 20,99 17,71 21,65 27,12
Bend sub range (deg) 0 – 2.5 0 – 2.5 0 – 2.5 0 – 2.5 0 – 2.5
Weight (lb) 485 485 542 590 849 1265
Type of spindle section mud
lubricated
mud
lubricated
mud
lubricated
mud
lubricated
mud
lubricated
mud
lubricated
Drill bits sizes (in) 4.74 – 5.62 4.74 – 5.62 4.74 – 5.62 4.74 – 5.94 5.5 – 6.5 5.5 – 7
Connecting threads: – Bit box 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg 3 ½ Reg NC38
Connecting threads: – Top sub NC26 NC26 NC26 NC31 NC38 NC38
Max WOB (lbs) 13 227 13 227 13 227 13 227 30 864 30 865
Stator length (B) (ft) 9,84 9,84 13,12 9,84 13,12 19,69
Lobes 5/6 6/7 7/8 7/8 7/8 7/8
Flow rate (gpm) 79.2 – 79.2 – 79.2 – 95.1 – 95.1 – 317 100 – 400
158,5 158,5 158,5 190,2
Speed ratio (rev/gal) 2,27 1,06 1,36 1,01 0,63 0,32
No-load RPM 180 – 360 84 – 168 108 – 216 96 – 192 60 – 198 32 – 126
Differential pressure (No load) (psi) 218 – 435 145 – 435 319 – 638 261 – 435 290 – 435 290 – 435
Full load RPM 120 – 240 60 – 120 84 – 168 84 – 174 48 – 162 24 – 97
Max torque at max power mode (ft-lbs) 1622 1696 2433 2581 4425 10 200
Maximum allowable differential pressure drop (psi) 580 435 652 435 725 870
Power at max. power mode (hp) 67 38 77 61 163 189
Metric Data Figures SDM300.4
544
SDM300M.
4544
SDM300M.
4567
SDM415.5
631
SDM415.6
732
SDM415.7
825
SDM415.9
1025
Casing size (mm) 76 76 76 105 106 106 106
Housing OD (D) (mm) 76 76 76 106 106 106 106
Total length (A) (mm) 4 630 4398 5398 3740 4240 4240 4240
Bend sub range (deg)
Weight (kg) 108 113 135 180 220 220 220
Type of spindle section mud lubricatedmud mud lubricatedmud mud lubricatedmud mud lubricatedmud mud lubricatedmud mud lubricatedmud mud lubricatedmud
Drill bits sizes (mm) 83 – 98.4 83 – 98.4 83 – 98.4 120.4 – 151.6 120.4 – 151.6 120.4 – 151.6 120.6 – 151
Connecting threads: – Bit box 2 ⅜ Reg 2 ⅜ Reg 2 ⅜ Reg 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg
Connecting threads: – Top sub 2 ⅜ Reg 2 ⅜ Reg 2 ⅜ Reg 3 ½ Reg 3 ½ Reg 3 ½ Reg 3 ½ Reg
Max WOB (kN) 24.5 24.5 24.5 58.8 58.8 58.8 58.8
Stator length (B) (mm) 2 000 2 000 3 000 1 500 2 000 2 000 2 000
Lobes 4/5 4/5 4/5 5/6 6/7 7/8 9/10
Flow rate (lpm) 180 – 300 180 – 300 180 – 300 360 – 600 360 – 720 360 – 720 240 – 720
Speed ratio (rev/l) 1.33 1.33 1.33 0.53 0.39 0.27 0.19
No-load RPM 240 – 396 240 – 396 240 – 396 192 – 312 144 – 282 96 – 192 48 – 138
Differential pressure (No load) (mpa) 1.7 – 2.5 1.7 – 2.5 2 – 3 1 – 2 2 – 3 1.5 – 3 1.0 – 3.0
Full load RPM 180 – 300 180 – 300 180 – 300 156 – 228 114 – 210 72 – 144 30 – 90
Max torque at max power mode (kN-m) 0.8 0.8 1 1.4 2.2 2.5 2.6
Maximum allowable differential
pressure drop (mpa)
5 5 5.5 2 3.5 3 2
Power at max. power mode (kW) 25 25 30 33 48 37 25
Metric Data Figures SDM375.5 650 SDM375.6 728 SDM375.7 850 SDM415.7 837 SDM475.7 840 SDM500
Casing size (mm) 95 95 95 106 120 127
Housing OD (D) (mm) 95 95 95 106 120 127
Total length (A) (mm) 5 400 5400 6400 5400 6700 8267
Bend sub range (deg) 0 – 2.5 0 – 2.5 0 – 2.5 0 – 2.5 0 – 2.5
Weight (kg) 220 220 246 268 385 574
Type of spindle section mud
lubricated
mud
lubricated
mud
lubricated
mud
lubricated
mud
lubricated
mud
lubricated
Drill bits sizes (mm) 120.4 – 143 120.4 – 143 120.4 – 143 120.6 – 151 139.7 –
165.1
139.7 –
177.8
Connecting threads: – Bit box 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg 2 ⅞ Reg 3 ½ Reg NC38
Connecting threads: – Top sub NC26 NC26 NC26 NC31 NC38 NC38
Max WOB (kN) 58,8 58,8 58,8 58,8 137,3 137,3
Stator length (B) (mm) 3 000 3000 4000 3000 3962 6 000
Lobes 5/6 6/7 7/8 7/8 7/8 7/8
Flow rate (lpm) 300 -600 300 -600 300 -600 360 – 720 360 – 1200 378 – 1512
Speed ratio (rev/l) 0,6 0,28 0,36 0,27 0,17 0,08
No-load RPM 180 – 360 84 – 168 108 – 216 96 – 192 60 – 198 32 – 126
Differential pressure (No load) (mpa) 1.5 – 3 1 – 3 2.2 – 4.4 1.8 – 3 2 – 3 2 – 3
Full load RPM 120 – 240 60 – 120 84 – 168 84 – 174 48 – 162 24 – 97
Max torque at max power mode (kN-m) 2,2 2,3 3,3 3,5 6 13,8
Maximum allowable differential pressure drop (mpa) 4 3 4,5 3 5 6
Power at max. power mode (kW) 50 28,3 57,4 45,5 121,5 141